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Adhesive Injecting System for Ferrule

This compact system is specially designed to automatically inject a uniform quantity of adhesive to ferrule.

Basic system configuration


Basic system configuration
  1. A compact type 3 axis robot
  2. Dispenser
  3. Vacuum absorption mechanism
  4. work palette
  5. Work palette temperature adjustment mechanism
  6. Syringe temperature adjustment mechanism


Feature

  1. Streamlined the injection operation
  2. Select the channel and push the start button to start the injection process. These simplified steps free up the operator to attend to other activities.
  3. Stabilizing adhesive spread
  4. The robot is equipped with a high precision pneumatic dispenser that accurately corrects for fluctuations in the dose volume caused by changes in viscosity, which occur with two-resin materials.
  5. It's compatible with large variety of ferrule
  6. Change the work stage, select the channel and start injecting adhesive to your choice of ferrule.


Specifications

Robot Part
Nunber of axes Three axes
Operating range X & Y-axes 200mm
Z-axes 50mm
Max travel speed X & Y-axes 0.1 to 500mm/sec.
Z-axes 1 to 200mm/sec.
Repeatable positioning precision X & Y-axes ± 0.05mm or less
Z-axes ± 0.05mm or less
Resolution 0.0125mm
Control system PTP (Point to Point) and CP (Continuous Pass)
Continuous interpolation Uninterrupted for drawing continuous patterns.
Constantly adjustable feed speed during continuous interpolation.
Number of programs 2000 steps
Program data storage method Internal : Backed up by internal RAM
External : Backed up using a personal computer running the MuCAD dispensing pattern editor. (option)
Power supply and power consumption AC 100V 50/60Hz 120VA
External dimensions 304(W) × 304(D) × 422(H) mm
Weight 13kg

Digital Dispenser Part
Control system electronic / pneumatic
Air control circuit Air Pulse Stabilizing
Pressure setting Max. 8kg/cm (digital)
Time setting Max. 9.999 sec. (4-digit digital switch)
Special functions
  1. Digital Automatic Air Control System
  2. APS (Auto Press. Selector)
  3. Express Shot Function
  4. Vacuum Timer
  5. Vacuum Interval Timer
Input/output signals Input Signal : Input with/without contactor
Output signal : Contactless Output
Power consumption 40W (for standard specifications)
Power supply 100V AC, 50/60Hz
Pneumatic supply Max. 9kgf/cm² (dispensing press. +1kgf/cm²)
Overall dimensions 300(W) × 250(D) × 100(H) mm
Weight 6.5kg

Temperature Controler Part
Temperature range setting 20°C to 60°C (when ambient temperature is 20°C to 25°C)
temperature precision ± 0.1°C *
Heat radiation method By heat radiation fins and a fan motor
Required power AC 100V 50/60Hz
Power consumption Approx. 100VA
*Measured when heating 4°C liquid up to an ambient temperature of 18°C to 26°C (Liquid used : water)


Injection step

Injection step



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