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Adhesive Injecting System for Ferrule

This compact system is specially designed to automatically inject a uniform quantity of adhesive to ferrule.

Basic system configuration


Basic system configuration
  1. A compact type 3 axis robot
  2. Dispenser
  3. Vacuum absorption mechanism
  4. work palette
  5. Work palette temperature adjustment mechanism
  6. Syringe temperature adjustment mechanism


Feature

  1. Streamlined the injection operation
  2. Select the channel and push the start button to start the injection process. These simplified steps free up the operator to attend to other activities.
  3. Stabilizing adhesive spread
  4. The robot is equipped with a high precision pneumatic dispenser that accurately corrects for fluctuations in the dose volume caused by changes in viscosity, which occur with two-resin materials.
  5. It's compatible with large variety of ferrule
  6. Change the work stage, select the channel and start injecting adhesive to your choice of ferrule.


Specifications

Robot Part
Nunber of axesThree axes
Operating rangeX & Y-axes200mm
Z-axes50mm
Max travel speedX & Y-axes0.1 to 500mm/sec.
Z-axes1 to 200mm/sec.
Repeatable positioning precisionX & Y-axes± 0.05mm or less
Z-axes± 0.05mm or less
Resolution0.0125mm
Control systemPTP (Point to Point) and CP (Continuous Pass)
Continuous interpolationUninterrupted for drawing continuous patterns.
Constantly adjustable feed speed during continuous interpolation.
Number of programs2000 steps
Program data storage methodInternal : Backed up by internal RAM
External : Backed up using a personal computer running the MuCAD dispensing pattern editor. (option)
Power supply and power consumptionAC 100V 50/60Hz 120VA
External dimensions304(W) × 304(D) × 422(H) mm
Weight13kg

Digital Dispenser Part
Control systemelectronic / pneumatic
Air control circuitAir Pulse Stabilizing
Pressure settingMax. 8kg/cm (digital)
Time settingMax. 9.999 sec. (4-digit digital switch)
Special functions
  1. Digital Automatic Air Control System
  2. APS (Auto Press. Selector)
  3. Express Shot Function
  4. Vacuum Timer
  5. Vacuum Interval Timer
Input/output signalsInput Signal : Input with/without contactor
Output signal : Contactless Output
Power consumption40W (for standard specifications)
Power supply100V AC, 50/60Hz
Pneumatic supplyMax. 9kgf/cm² (dispensing press. +1kgf/cm²)
Overall dimensions300(W) × 250(D) × 100(H) mm
Weight6.5kg

Temperature Controler Part
Temperature range setting20°C to 60°C (when ambient temperature is 20°C to 25°C)
temperature precision± 0.1°C *
Heat radiation methodBy heat radiation fins and a fan motor
Required powerAC 100V 50/60Hz
Power consumptionApprox. 100VA
*Measured when heating 4°C liquid up to an ambient temperature of 18°C to 26°C (Liquid used : water)


Injection step

Injection step



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